Suzuki DF140 140HP 4-Stroke Rebuilt Outboard Motor – Complete Engine

This listing is for a fully remanufactured Suzuki DF140 4-Stroke Outboard Motor, available in 20” or 25” shaft length, standard or counter rotation.

Each engine is professionally rebuilt, tested, and calibrated by experienced marine technicians with over 45 years of engine rebuilding expertise.

 Professional Rebuild Process

Every DF140 engine undergoes a complete teardown, inspection, machining, and rebuild process:JH

✔️ Block & Powerhead

• Full disassembly and inspection

• Ultrasonic cleaning + hot pressure wash (desalination process)

• Hone or re-bore if required

• New essential internal components (OEM quality)

• Crankshaft polish or cut & electronic balance

• Camshaft inspection & service

✔️ Cylinder Head

• Complete valve job

• New valve seals

• Valve adjustment

• Corrosion elimination

• Replace out-of-spec valves

✔️ Fuel & Cooling System

• High-pressure fuel pump service

• IAC valve service

• Thermostat replacement

• New water pump (complete)

• Water & fuel hoses replaced

• Oil & fuel filters

✔️ Ignition & Electrical

• ECM / ECU tested

• Sensors & relays inspected/replaced

• Complete starter rebuild

• Diagnostic parameter printout included

• New NGK spark plugs

✔️ Lower Unit

• New seals, bearings, rings

• Fresh gear oil

• Zincs/anodes replaced

✔️ Trim & Tilt

• Complete rebuild

• New hydraulic fluid

✔️ Finishing

• Nason or Cromax single-stage urethane paint

• Available in White, Black, or Custom Color

• Updated Suzuki-style decals available

 Testing & Quality Control

• All engines tested under load

• Up to 8 hours facility break-in before delivery

• Full diagnostics completed

• 100% functional verification prior to shipping

 Technical Specifications

1 Year Warranty (365 days from delivery date)